本书作为智能制造类产教融合人才培养系列教材之一,以西门子工业
软件相关技术平台为支撑。针对增材制造( 3D打印)技术的应用,西门
子工业软件提供了从需求驱动的创成式设计到 3D打印的端到端集成的增
材制造解决方案,涵盖了面向增材制造的创新设计、仿真分析、打印准备
以及生产运营,着力于实现增材制造的工业化应用。
本书以机械、汽车、模具、航空等行业应用为背景,结合面向增材制
造的设计、仿真和生产的行业需求,在产品设计、预测性工程分析、 3D
打印准备等方面介绍了数字化增材制造过程链,具体包括:面向增材制造
应用的三维设计和验证,先进的晶格结构设计方法,基于逆向工程的三维
打印,创成式设计及拓扑优化,增材制造前处理,多轴增材制造,过程仿
真和后处理,以及典型行业中的零件打印实例。
本书针对具体案例,先介绍其设计原理和方法,然后以西门子工业软
件的增材制造环境为基础,介绍操作过程,做到理论与实践相结合;同时
运用了“互联网 +”形式,在重要知识点嵌入二维码,方便读者理解相关
知识,进行更深入的学习。读者可通过逐步学习每个章节,掌握面向增材
制造的先进设计理念,并通过案例实践掌握所学内容。
本书可以作为高等职业院校和职业本科院校机械、模具、汽车类相关专业的教材,也可供从事产品设计和制造的技术人员使用。为便于教学,本书配套有电子课件、操作视频、案例模型等教学资源,凡选用本书作为授课教材的教师可登录机械工业出版社教育服务网(http://www.cmpedu.com)注册后免费下载。
前言
二维码索引
第 1章增材制造技术概论 ·····························································001
第 2章增材制造技术架构 ·····························································004
2.1
典型工艺 ·········································································004
2.2
关键设计方法···································································006
2.3
全价值链软件集成·····························································008
2.4
增材制造构型···································································009
2.5
面向增材制造的零件设计 ····················································010
第 3章增材制造的设计验证 ··························································013
3.1
打印空间 ·········································································013
3.2
延展角度 ·········································································019
3.3
壁厚 ···············································································022
3.4
最小半径 ·········································································024
3.5
完全封闭空间体································································028
3.6
通道比率 ·········································································030
3.7
牢靠支撑 ·········································································036
3.8
打印时间 ·········································································038
3.9
过热分析 ·········································································042
3.10
优化部件方位 ·································································043
第 4章晶格构型 ·········································································052
4.1
晶格构型介绍···································································052
4.2
晶格构型方法···································································053
4.3
晶格构型体积定义·····························································064
4.4
产生晶格体······································································065
4.5
连接晶格体······································································066
4.6
清理晶格体······································································067
4.7
自定义晶格体···································································068
IX
第 5章基于逆向工程的三维打印 ····················································070
5.1
零件修复案例···································································071
5.2
案例操作步骤···································································072
*5.3 逆向工程快速建模和优化 ····················································077
第 6章创成式设计及拓扑优化 ·······················································080
6.1
创成式设计和拓扑优化概述 ·················································080
6.2
拓扑优化案例 1 ································································082
6.3
拓扑优化案例 2 ································································086
6.4
拓扑优化和约束································································090
6.5
拓扑优化案例 3 ································································094
第 7章增材制造前处理 ································································098
7.1
建立打印环境···································································098
7.2
设计支撑 ·········································································107
7.3
空间布置·········································································110
7.4
输出打印文件···································································119
第 8章多轴增材制造 ···································································127
8.1
平面加工 ·········································································127
8.2
旋转加工 ·········································································141
8.3
机器人上的平面沉积工序 ····················································157
第 9章过程仿真和后处理 ·····························································178
9.1
打印过程仿真···································································178
9.2
打印管理 ·········································································182
9.3
修补、打磨和抛光·····························································184
9.4
质量检查 ·········································································185
第 10章典型行业中的零件打印实例 ················································186
10.1
装备制造行业中的典型零件——模具 ···································186
10.2
能源领域中的典型零件——旋流器 ······································190
10.3
汽车制造领域中的典型零件——变速器支撑器 ·······················197
10.4
生物医疗行业中的典型零件——体外医疗器械及植入物 ···········201