Taking SX-815Q mechatronic comprehensive training and assessing equipment as thecarrier, this book is a training textbook which is based on project teaching for the service ofthe national vocational students skills competition and higher vocational electromechanicaloccupational ability.This book mainly includes the guiding ideology and teaching design, the installationand commissioning of five units of Mechatronics Comprehensive Training and AssessingEquipment, PLC programming and testing, touch screen configuration, industrial robotapplication, frequency converter application, industrial sensor application and other knowledge.This book is featured by taking the typical content tasks assigned by the mechatronics of thenational vocational students skills competition as the carrier, decomposing the main tasks intoseveral tasks to narrate step-by-step, striving to improve students interest and efficiency inlearning, and realizing the goal that easy to learn, easy to understand and easy to use.This book can be used as a professional textbook for majors like industrial robots andmechatronics and others in higher vocational education schools. It can also be used as areference book for related engineering personnel to study mechatronics production lines.

本书为鲁班工坊配套的教材，工程实践创新项目EPIP教学模式规划教材

In order to expand the cooperation in the area of vocational education with the countries

along the B&R, and implement the requirements of the plan of Tianjin that sharing the launched

and implemented excellent vocational education results with the world, the vocational education is

playing an important role as an education form which is most closely related to the manufacturing

industry. In 2018, Tianjin Vocational College of Mechanics and Electricity established the Luban

Workshop in Setubal, Portugal. In order to cooperate with theory and training teaching of

Setubals Luban Workshop, carry out exchange and cooperation, realize educational resource

sharing and improve international influence of Chinese vocational education, innovate the

international cooperation mode of vocational colleges, and export Chinas excellent vocational

resources, the research group compiled the textbook Mechatronics Technology and Training.

In May 2018, the National Higher Vocational Colleges Skills Competition Mechatronics

Technology was held. 68 representative teams from various provinces, municipalities and

autonomous regions in China and 8 teams from India, Russia and other countries along the Belt and

Road competed together. We adopted SX-815Q mechatronic comprehensive training and assessing

equipment as the equipment for this competition. The equipment is developed and designed

according to the relevant national occupation training and appraisal standards, combined with

the current job requirements of Chinas manufacturing industry, and connected with the relevant

standards and procedures of the world skills competition. This equipment comprehensively re?ects

the mechatronics work unit, electrical assembly station, mechanical assembly table, computer

desk and other accessory work facilities in the form of work station. It not only cultivates and

trains the operators mechanical and electrical professional skills at work, but also improves their

social abilities and methods abilities in professional quality. The system consists of the granular

material feeding workstation, capping and cap screwing workstation, detecting and sorting

workstation, six-axis robot workstation, and material storage workstation, including the intelligent

assembly production system, automatic packaging system, automatic three-dimensional warehouse

& intelligent logistics system, automatic inspection machine quality control system, production

process data acquisition and control system, etc., it is a complete intelligent factory simulation

device, which uses industrial robot technology, PLC control technology, frequency conversion

control technology, servo control technology, industrial sensor technology, motor drive technology

and other industrial automation related technologies. It can realize empty bottle feeding, particle

material feeding, material sorting, particle filling, capping, cap screwing, material detecting, cap

detecting, finished product sorting, robot grabbing into box, lid packaging, labeling, warehousing

and other intelligent production processes.

This textbook combines the characteristics of SX-815Q mechatronic comprehensive training

and assessing equipment to illustrate step by step by the means of program teaching, the content of

which is task-oriented and novel, and it strives to be profound and simple, combining knowledge

and ability, focusing on cultivating students engineering application ability and the ability of

solving practical problems on site to meet the training requirements for higher vocational talents.

According to the characteristics of SX-815Q Mechatronic Comprehensive Training and Assessing

Equipment, the textbook divides the whole course into six projects. Project Zero mainly introduces

the guiding ideology and teaching design of this book; the following five projects comprehensively

introduce and illustrate the involved key knowledge points of each unit of SX-815Q, mechanism

assembly process, PLC program design, robot programming, frequency converter usage, touch

screen configuration, industrial sensor application, etc.

This book is edited by Wang Xingdong of Tianjin Vocational College of Mechanics and

Electricity and deputy edited by Dong Jinqi. Tasks have been distributed as follows: Lv Jingquan,

is responsible for the compiling of the Project Zero; Song Haiqiang and Wang Xingdong is

responsible for Project One; Dong Jinqi and Wang Xingdong is responsible for Project Two,

Project Three, Project Four; Xue Lichen and Wang Zhenxing are responsible for compiling Project

Five. Zhou Fubin provided various materials and guidance for the compiling of the book, and

compiled Appendix I and Appendix II together with Wang Zhenxing, and compiled a program

?ow chart and procedure list. The whole book was planned and systematically guided by Wang

Xingdong and jointly drafted with Dong Jinqi. In the process of compiling this textbook, we

received strong support from China Railway Publishing House Co., Ltd. and Zhaoqing Sanxiang

Teaching Instrument Manufacturing Co., Ltd., and we were assisted by many teachers such as

Yuan Hailiang and Jiang Ying from Tianjin Vocational College of Mechanics and Electricity. We

hereby want to express our sincere thanks for the efforts they made!

Restricted to the editors experience, limited ability and limited time, the book will inevitably

have shortcomings in the content and wording, please feel free to criticize and correct.

Editor

May, 2020

  王兴东，天津机电职业技术学院

Project Zero EPIP Teaching Mode ..................................................１

1. Definition of EPIP ................................1
2. Curriculum Theory of EPIP Teaching Mode .......2

III. The Professional Theory of EPIP Teaching Mode....3

1. Education Theory of EPIP Teaching Mode ........4

Project One Granular Material Feeding Workstation ......................5

Task One Assembly and Adjustment of Mechanical Components ... 6

1. Assembly of Conveyor ...........................6
2. Assembly of Material Filling Device .............13

III. Overall Installation and Adjustment .............15

Task Two Connection and Operation of Electric Circuits and Air

Channels .............................................................................16

1. Preparation......................................16
2. Electric Circuit Connection .....................17

III. Connection of Air Channels.....................28

Task Three Programming and Testing .................................. 30

1. Preparation .....................................30
2. PLC Schematic Diagram ........................35

III. Program Flow Chart ..........................36

1. PLC I/O Function Allocation Table ............39
2. Allocation Table of Interface Board Terminal ....39
3. Program Design ...............................40

VII. Testing Steps .................................42

Project One Granular Material Feeding Workstation ......................5

Project Zero EPIP Teaching Mode ..................................................１

CONTENTS

1. Definition of EPIP ................................1
2. Curriculum Theory of EPIP Teaching Mode .......2

III. The Professional Theory of EPIP Teaching Mode....3

1. Education Theory of EPIP Teaching Mode ........4

目录.indd 1 2020-9-22 17:53:45Installation and Testing of Mechatronics Equipment 2

Task One　 Assembly and Adjustment of Mechanical

Components .......................................................... 48

1. Assembly of Delivery Mechanism ................48
2. Assembly of Capping Mechanism ................48

III. Assembly of Cap Screwing Mechanism ..........52

1. Overall Installation and Adjustment .............54

Task Two Connection and Operation of Electric Circuits

and Air Channels ................................................... 56

1. Electric Circuit Connection ......................56
2. Air Channel Connection ........................66

Task Three Programming and Testing ................................... 67

1. PLC Schematic Diagram ........................67
2. Program Flow Chart ...........................68

III. PLC I/O Function Allocation Table ............69

1. Allocation Table of Interface Board Terminal ....70
2. Program Design ................................71
3. Testing Steps .................................72

Project Two Capping and Cap Screwing Workstation......................47

Project Three Detecting and Sorting Workstation...........................74

Task One Assembly and Adjustment of Mechanical

Components ........................................................... 75

1. Assembly of the Gantry Mechanism ..............75
2. Assembly of Sorting Mechanism ................76

III. Assembly of the Delivery Mechanism ...........76

1. Overall Installation and Adjustment..............77

Task Two Connection and Operation of Electric Circuits

and Air Channels ................................................... 77

1. Electric Circuit Connection .......................77
2. Air Channel Connection ........................85

Project One Granular Material Feeding Workstation ......................5

Project Zero EPIP Teaching Mode ..................................................１

CONTENTS

1. Definition of EPIP ................................1
2. Curriculum Theory of EPIP Teaching Mode .......2

III. The Professional Theory of EPIP Teaching Mode....3

1. Education Theory of EPIP Teaching Mode ........4

目录.indd 1 2020-9-22 17:53:45Installation and Testing of Mechatronics Equipment 2

Task One　 Assembly and Adjustment of Mechanical

Components .......................................................... 48

1. Assembly of Delivery Mechanism ................48
2. Assembly of Capping Mechanism ................48

III. Assembly of Cap Screwing Mechanism ..........52

1. Overall Installation and Adjustment .............54

Task Two Connection and Operation of Electric Circuits

and Air Channels ................................................... 56

1. Electric Circuit Connection ......................56
2. Air Channel Connection ........................66

Task Three Programming and Testing ................................... 67

1. PLC Schematic Diagram ........................67
2. Program Flow Chart ...........................68

III. PLC I/O Function Allocation Table ............69

1. Allocation Table of Interface Board Terminal ....70
2. Program Design ................................71
3. Testing Steps .................................72

Project Two Capping and Cap Screwing Workstation......................47

Project Three Detecting and Sorting Workstation...........................74

Task One Assembly and Adjustment of Mechanical

Components ........................................................... 75

1. Assembly of the Gantry Mechanism ..............75
2. Assembly of Sorting Mechanism ................76

III. Assembly of the Delivery Mechanism ...........76

1. Overall Installation and Adjustment..............77

Task Two Connection and Operation of Electric Circuits

and Air Channels ................................................... 77

1. Electric Circuit Connection .......................77
2. Air Channel Connection ........................85

目录.indd 2 2020-9-22 17:53:46CONTENTS 3

Project Four Six-axis Robot Workstation.........................................94

Task Three Programming and Testing ................................... 85

1. PLC Schematic Diagram .........................85
2. Program Flow Chart............................86

III. PLC I/O Function Allocation Table ............90

1. Allocation Table of Interface Board Terminal....90
2. Program Design.................................91
3. Testing Steps ..................................92

Task One Assembly and Adjustment of Mechanical

Components........................................................... 95

1. EFORT robots...................................95
2. Assembly of Material Platform .................101

III. Assembly of A and B lifting platform .........102

1. Integral installation ...........................103

Task Two Connection and Operation of Electric Circuits

and Air Channels ................................................. 103

1. Electric Circuit Connection and Operation ........103
2. Draw the Connection Diagram of Air Channel ......117

Task Three Programming and Testing of Robot ...................117

1. Basic Instructions for Robot .....................117
2. Robot Programming............................119

Task Four PLC Programming and Testing .......................... 123

1. PLC Schematic Diagram ........................123
2. Program Flow Chart...........................124

III. PLC I/O Function Allocation Table ............125

1. Allocation Table of Interface Board Terminal....126
2. Program Design................................128
3. Testing Steps .................................130

Project Five Material Storage Workstation................................... 134

Task One Assembly and Testing of Mechanical

Components ........................................................ 135

1. Assembly of Cambered Stereoscopic Warehouse .....135
2. Assembly of the Stacker .......................136

III. Assembly of Touch Screen ....................140

1. Overall Installation and Adjustment.............140

Task Two Connection and Operation of Electric Circuits

and Air Channels ................................................. 141

1. Electric Circuit Connection ......................141
2. Air Channel Connection ........................152

Task Three Programming and Testing ................................ 152

1. PLC Schematic Diagram ........................152
2. Program Flow Chart...........................153

III. I/O Function Allocation Table .................156

1. Allocation Table of Interface Board Terminal ....... 157
2. Program Design................................158
3. Design of Touch Screen Configuration Picture.....160

VII. Testing Steps.................................163

Appendix I Introduction to the Circuit Board ................................ 170

1. Introduction of Push Button Panel ..............170
2. Introduction to the Desktop Interfaces Circuit

　 Board ........................................172

III. Control Panel of DC Motor ...................175

Appendix II Configuration and Use of Touch Screen..................... 177