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气压与液压传动技术 读者对象:高职高专、高职本科机械类、机电类、自动化类师生,机械类工程技术人员。
本教材的内容以液压传动为主,气压传动为辅,主要介绍液压与气压传动的基本概念及基本理论知识,主要包括液压与气动元件、液压与气动基本回路、液压与气动典型回路、液压与气动系统的安装、调试及维护等。对于重点要培养的能力及学习的知识点,均编写了相应的实践教学任务,旨在强化学生的实际操作能力和团队协作意识。
苏冬云,女,南通职业大学副教授,模具协会会员,主要研究方向和著作方向是液压与气压传动。近5年来,主持省级教研课题《液压传动和气动技术课程的SPOC建设研究》一项,已结题;主持市级科研课题2项,已结题;主持横向课题2项,已结题;参加省级科研课题2项,已结题。授权发明专利2项,授权实用新型专利5项。发表论文4篇,其中发表SCI论文1篇、EI检索论文2篇。并分别于2011年和2016年出版教材《液压与气动技术》。
项目一 气压传动概述·····················································································.1
任务一 认识气动系统···············································································.1 一、气动系统的工作原理······································································.1 二、气动系统的组成············································································.3 任务二 气动系统的特点············································································.3 一、气压传动的优点············································································.4 二、气压传动的缺点············································································.4 任务三 气压与液压传动的发展及应用 ·························································.4 练习题····································································································.5 项目二 气压传动基础知识···············································································.6 任务一 空气的物理性质············································································.6 一、空气的组成··················································································.6 二、空气的压力··················································································.6 三、空气的密度··················································································.7 四、空气的黏性··················································································.7 五、空气的湿度··················································································.8 六、空气的可压缩性和膨胀性 ·······························································.9 任务二 气体的状态方程············································································.9 一、理想气体的状态方程······································································.9 二、气体状态变化方程·······································································.10 练习题··································································································.11 项目三 气源装置及辅助元件··········································································.12 任务一 气源装置···················································································.12 一、气源装置的作用和工作原理 ··························································.12 二、空气压缩机················································································.13 三、气源净化装置·············································································.14 任务二 辅助元件···················································································.17 一、油雾器······················································································.17 二、消声器······················································································.18 三、气-液转换器 ··············································································.19 练习题··································································································.20 项目四 气动执行元件···················································································.21 任务一 气缸·························································································.21 一、气缸的分类················································································.21 二、几种常见的气缸··········································································.22 任务二 气压马达···················································································.25 一、气压马达的工作原理····································································.25 二、气压马达的选用原则及使用要求 ····················································.26 练习题··································································································.26 项目五 气动控制元件···················································································.27 任务一 方向控制阀················································································.27 任务二 压力控制阀················································································.33 任务三 流量控制阀················································································.36 练习题··································································································.37 项目六 气动基本回路···················································································.38 任务一 方向控制回路·············································································.38 一、单作用气缸换向回路····································································.38 二、双作用气缸换向回路····································································.38 任务二 压力控制回路·············································································.39 一、一次压力控制回路·······································································.40 二、二次压力控制回路·······································································.40 任务三 速度控制回路·············································································.41 一、单作用气缸速度控制回路 ·····························································.41 二、双作用气缸速度控制回路 ·····························································.42 三、速度换接回路·············································································.43 四、缓冲回路···················································································.43 任务四 其他常用气动基本回路 ································································.44 一、安全保护回路·············································································.44 二、顺序动作回路·············································································.46 练习题··································································································.48 项目七 典型气动系统···················································································.49 任务一 气动机械手气动系统····································································.49 任务二 数控加工中心气动换刀系统 ··························································.51 练习题··································································································.53 项目八 气动系统的安装调试与维护 ································································.54 任务一 气动系统的安装与调试 ································································.54 一、气动系统的安装··········································································.54 二、气动系统的调试··········································································.55 三、气动系统的使用及维护 ································································.55 任务二 气动系统的故障分析与排除 ··························································.57 练习题··································································································.60 项目九 液压传动概述···················································································.61 任务一 认识液压系统·············································································.61 一、液压系统的工作原理····································································.61 二、液压系统的图形符号表示 ·····························································.63 任务二 液压系统的组成及液压传动的特点 ·················································.64 一、液压系统的组成··········································································.64 二、液压传动的特点··········································································.65 练习题··································································································.66 项目十 液压传动的流体力学基础····································································.67 任务一 液压传动的工作介质····································································.67 一、液压油的主要物理性质 ································································.67 二、液压油的分类和选用····································································.68 三、液压油的污染与控制····································································.70 任务二 液体静力学基本知识····································································.71 一、液体的压力················································································.71 二、液体静力学基本方程····································································.71 三、压力的传递················································································.72 四、压力的表示方法··········································································.72 五、静止液体对固体壁面的作用力 ·······················································.72 任务三 液体动力学基本知识····································································.73 一、基本概念···················································································.73 二、流量连续性方程··········································································.75 任务四 液体流动时的压力损失 ································································.75 一、沿程压力损失·············································································.76 二、局部压力损失·············································································.76 三、管路系统的总压力损失 ································································.76 任务五 液体流经小孔及缝隙的特性 ··························································.77 一、液体流经小孔的特性····································································.77 二、液体流经缝隙的特性····································································.78 任务六 液压冲击和空穴现象····································································.79 一、液压冲击···················································································.79 二、空穴现象···················································································.80 练习题··································································································.81 项目十一 液压动力元件················································································.83 任务一 液压泵概述················································································.83 一、液压泵的工作原理及种类 ·····························································.83 二、液压泵的主要性能参数 ································································.84 任务二 齿轮泵······················································································.87 一、外啮合齿轮泵的结构组成及工作原理 ··············································.87 二、外啮合齿轮泵的结构特点 ·····························································.87 任务三 叶片泵······················································································.90 一、双作用叶片泵·············································································.90 二、单作用叶片泵·············································································.92 任务四 柱塞泵······················································································.94 一、轴向柱塞泵················································································.94 二、径向柱塞泵················································································.96 任务五 液压泵的选用·············································································.97 练习题·································································································.103 项目十二 液压执行元件···············································································.104 任务一 液压马达··················································································.104 一、液压马达的作用和分类 ·······························································.104 二、液压马达的主要性能参数 ····························································.106 任务二 液压缸·····················································································.107 一、液压缸的类型及其结构特点 ·························································.107 二、液压缸的典型结构和组成 ····························································.113 练习题·································································································.116 项目十三 液压控制元件···············································································.118 任务一 概述························································································.118 一、液压控制阀的基本结构及工作原理 ················································.118 二、液压控制阀的分类······································································.119 三、液压控制阀的主要性能参数 ·························································.120 任务二 方向控制阀···············································································.120 一、单向阀·····················································································.120 二、换向阀·····················································································.121 任务三 压力控制阀···············································································.128 一、溢流阀·····················································································.128 二、减压阀·····················································································.133 三、顺序阀·····················································································.134 四、压力继电器···············································································.136 任务四 流量控制阀···············································································.138 一、节流口的结构形式及流量特性 ······················································.138 二、节流阀·····················································································.139 三、调速阀·····················································································.140 练习题·································································································.144 项目十四 辅助元件·····················································································.147 任务一 蓄能器·····················································································.147 一、蓄能器的用途············································································.147 二、蓄能器的类型············································································.148 三、蓄能器的安装与使用···································································.149 任务二 滤油器·····················································································.149 一、滤油器的作用和基本要求 ····························································.149 二、滤油器的类型及特点···································································.150 三、滤油器的安装与使用···································································.152 任务三 密封装置··················································································.152 一、密封装置的作用和要求 ·······························································.152 二、密封装置的类型和特点 ·······························································.153 练习题·································································································.155 项目十五 液压基本回路···············································································.156 任务一 方向控制回路············································································.156 一、换向回路··················································································.156 二、锁紧回路··················································································.157 任务二 压力控制回路············································································.158 一、调压回路··················································································.158 二、卸荷回路··················································································.159 三、保压回路··················································································.161 四、增压回路··················································································.162 五、减压回路··················································································.162 六、平衡回路··················································································.163 任务三 速度控制回路············································································.164 一、调速回路··················································································.164 二、增速回路··················································································.173 三、速度换接回路············································································.174 任务四 多缸工作控制回路······································································.176 一、顺序动作回路············································································.176 二、同步回路··················································································.179 三、互不干扰回路············································································.180 练习题·································································································.183 项目十六 典型液压系统···············································································.188 任务一 组合机床动力滑台液压系统 ·························································.188 一、概述························································································.188 二、YT4543 型动力滑台液压系统的工作原理·········································.189 三、YT4543 型动力滑台液压系统的特点···············································.191 任务二 数控车床液压系统······································································.192 一、卡盘夹紧与松开·········································································.193 二、回转刀架动作············································································.193 三、尾座套筒伸出与退回···································································.193 任务三 液压机液压系统·········································································.194 一、3150kN 通用液压机液压系统的工作原理·········································.194 二、3150kN 通用液压机液压系统的性能分析·········································.197 练习题·································································································.198 项目十七 液压系统的安装调试与维护 ····························································.201 任务一 液压系统的安装与调试 ·······························································.201 一、液压系统的安装·········································································.201 二、液压系统的调试·········································································.202 三、液压系统的使用与维护 ·······························································.203 任务二 液压系统的故障分析与排除 ·························································.203 一、液压系统的故障诊断步骤 ····························································.204 二、液压系统的故障诊断方法 ····························································.204 三、液压系统的常见故障分析与排除方法 ·············································.205 练习题·································································································.209 附录 A 常用气压与液压元(辅)件图形符号(摘自 GB/T 786.1—2021) ················210 参考文献····································································································.215
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